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How to Produce an Openwork Rose-Shaped Pendant: Tillverkningsprocess & Cost Breakdown

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How to Produce an Openwork Rose-Shaped Pendant: Tillverkningsprocess & Cost Breakdown

Innehållsförteckning

  1. Introduction to Openwork Jewelry

  2. Designing the Rose-Shaped Pendant

  3. Materials Selection

  4. Manufacturing Methods

    • 4.1 CNC Machining

    • 4.2 Laserskärning

    • 4.3 Gjutning (Lost-Wax & 3D -tryckning)

    • 4.4 Hand Fabrication

  5. Step-by-Step Production Process

  6. Efterbehandling & Pläteringsalternativ

  7. Kvalitetskontroll & Testning

  8. Cost Breakdown (Materiel, Labor, MOQ Impact)

  9. Choosing Between OEM & ODM Production

  10. Top Manufacturers for Openwork Rose Pendants

  11. Fallstudie: Sample Production Run

  12. Slutsats & Rekommendationer

1. Introduction to Openwork Jewelry

Openwork (or filigree) jewelry features intricate cut-out designs, making it lightweight yet visually striking. En rose-shaped pendant in this style requires precision manufacturing, typically using:
✔ CNC machining (for sharp, clean edges)
✔ Laserskärning (for delicate patterns)
✔ Investeringsgjutning (for organic shapes)

This guide covers how to produce an openwork rose pendant and analyzes cost factors based on materials, arbetskraft, och orderkvantitet.

2. Designing the Rose-Shaped Pendant

Key Design Considerations

  • Pattern Complexity (more details = higher cost)

  • Size & Tjocklek (affects material usage)

  • Attachment Method (bail, jump ring, or integrated chain)

Software Used

  • Kad (Rhino, Matris, Zbrustad) for 3D modeling

  • Vector (Adobe Illustrator) for laser-cut designs

Example Design Specs:

  • Diameter: 25mm

  • Tjocklek: 1.2mm

  • Material: 925 Sterlingsilver

3. Materials Selection

Material Proffs Nackdelar Bäst för
925 Sterlingsilver Premium finish, plågande Högre kostnad High-end jewelry
Mässing (Guldpläterad) Prisvärd, mångsidig May tarnish over time Modesmycken
Rostfritt stål Hållbar, hypoallergena Harder to cut finely Minimalist designs

4. Manufacturing Methods

4.1 CNC Machining

  • Behandla: A computer-controlled router cuts the design from a metal sheet.

  • Bäst för: Precise geometric patterns.

  • Kosta: $8–$20 per unit (Moq 50+)

4.2 Laserskärning

  • Behandla: A laser burns through metal to create intricate designs.

  • Bäst för: Ultra-fine details (TILL EXEMPEL., petal textures).

  • Kosta: $5–$15 per unit (Moq 100+)

4.3 Gjutning (Lost-Wax & 3D -tryckning)

  • Behandla: Wax model → Plaster mold → Molten metal casting.

  • Bäst för: Organic, curved rose shapes.

  • Kosta: $10–$30 per unit (Moq 20+)

4.4 Hand Fabrication

  • Behandla: Artisans cut and solder metal wires.

  • Bäst för: Custom one-of-a-kind pieces.

  • Kosta: $50–$200 per unit (Labor-intensive)

5. Step-by-Step Production Process

Steg 1: CAD Design & Prototyp

  • Create a 3D model of the rose pendant.

  • Test print in wax or resin before metal production.

Steg 2: Metal Cutting/Forming

  • CNC/laser cuts the design from a sterling silver sheet.

  • If casting, inject molten silver into a mold.

Steg 3: Rengöring & Putsning

  • Remove burrs with ultrasonic cleaning.

  • Polish to a mirror or matte finish.

Steg 4: Plåt (Frivillig)

  • Gold/Rhodium plating for extra shine.

  • Antique oxidation for vintage effects.

Steg 5: Kvalitetsinspektion

  • Check for defects, vikt, and dimensions.

  • Test plating durability (salt spray test).

6. Efterbehandling & Pläteringsalternativ

Finish Effekt Cost Addition
Högpårare Mirror-like shine +$1–$3
Matt/satin Mjuk, non-reflective +$2–$5
Guldplätning Luxe rose gold/yellow gold +$3–$10
Oxiderad Darkened vintage look +$4–$8

7. Kvalitetskontroll & Testning

  • Dimensionell noggrannhet (caliper measurement)

  • Plating Adhesion Test (tape peel test)

  • Smutsigt motstånd (humidity chamber)

8. Cost Breakdown

En. Material Costs

Material Cost per Unit
925 Silver (25mm) $6–$15
Mässing (Guldpläterad) $3–$8
Rostfritt stål $4–$10

B. Labor & Production Costs

Metod Cost per Unit
CNC Machining $8–$20
Laserskärning $5–$15
Gjutning $10–$30
Handgjord $50–$200

C. MOQ Impact on Pricing

Orderkvantitet Price per Unit
1–50 pcs $25–$80
50–200 pcs $15–$40
200–1000 pcs $8–$25
1000+ st $5–$15

Total Estimated Cost Range:

  • Massproduktion (1000+): $10–$25/unit

  • Small Batch (50–100): $20–$50/unit

  • Custom Handmade: $80–$300/unit

9. OEM vs. ODM Production

  • Oem: You provide the design; factory produces it.

  • ODM: Factory designs & manufactures for you.

Bästa valet?

  • Startups → ODM (lower design cost)

  • Established brands → OEM (full customization)

10. Top Manufacturers

  1. Porslin: Low-cost, high-volume (Moq 500+)

  2. Thailand: Handcrafted excellence (Moq 50+)

  3. Italien: Luxury craftsmanship (Moq 10+)

11. Fallstudie: 500-Unit Production Run

  • Design: Laser-cut sterling silver rose pendant

  • Tillverkare: Guangdong Jewelry Co. (Porslin)

  • Kosta: $12/unit ($6,000 total)

  • Timeline: 25 dagar (including shipping)

12. Slutsats & Rekommendationer

  • Best for Budget: Laser-cut brass (gold-plated)

  • Best for Luxury: CNC-milled 925 silver

  • Best for Small Batches: Gjutning + handbearbetning

Next Steps:

  1. Finalize CAD design (or use ODM catalogs).

  2. Request quotes from 3–5 manufacturers.

  3. Order samples before full production.