ジュエリーニュース

空の精度: JINGYING のカスタム花ペンダント用 CNC ピアス技術

投稿しました による kingjy

空の精度: JINGYING のカスタム花ペンダント用 CNC ピアス技術

目次

  1. Introduction to CNC Piercing in Jewelry Manufacturing

  2. Market Demand for Floral Pierced Pendants

  3. クライアントプロファイル: Design Requirements & Expectations

  4. Technical Specifications of the Floral Pendant

  5. Material Selection for Pierced Jewelry

  6. CNC Piercing Technology Explained

  7. 段階的な製造プロセス

  8. Surface Finishing Techniques

  9. 品質管理対策

  10. Production Challenges & ソリューション

  11. パッケージング & Presentation

  12. ケーススタディ: 10,000 Unit Order Fulfillment

  13. Comparative Analysis with Traditional Methods

  14. クライアントフィードバック & Market Response

  15. Future Developments in CNC Jewelry

  16. 結論: The Art of Precision Emptiness

1. Introduction to CNC Piercing in Jewelry Manufacturing

The art of pierced metalwork dates back centuries, but modern CNC (Computer Numerical Control) technology has revolutionized this ancient craft. JINGYING’s advanced CNC piercing systems combine digital precision with artistic expression, particularly suited for delicate floral pendant designs. This whitepaper examines our proprietary Multi-Axis Micro-Piercing System (MAPS) through the lens of a recent 10,000-unit floral pendant order.

Key Advantages of CNC Piercing:

  • ±0.01mm dimensional accuracy

  • 85% material waste reduction vs. laser cutting

  • Ability to create interlocking pierced patterns

  • 3D undercuts without secondary operations

2. Market Demand for Floral Pierced Pendants

Global Jewelry Trends (2024):

  • Pierced designs account for 38% of pendant sales (McKinsey Luxury Report)

  • Floral motifs represent 62% of nature-inspired jewelry

  • 925 silver pierced pendants show 22% YoY growth

消費者の好み:

  • Delicate but durable constructions

  • Lightweight wearability (under 15g)

  • “See-through” dimensional effects

  • Customizable personalization options

3. クライアントプロファイル: Design Requirements

クライアント: Scandinavian jewelry brand (Est. 2015)

  • Aesthetic: Minimalist Nordic floral designs

  • 数量を注文します: 10,000 ユニット (5 variations)

  • Key Requirements:

    • 0.3-0.5mm piercing width consistency

    • No visible tool marks

    • Weight limit: 12g per pendant

    • Compatible with 1.5mm chain

4. 技術仕様

パラメータ 仕様
寸法 25mm × 18mm × 1.8mm
材料 925 スターリングシルバー
Piercing Width 0.4mm ±0.05
重さ 10.8-11.2g
Bail Opening 1.6mm ID
Surface Finish ミラーポリッシュ + selective oxidation

CAD Design Features:

  • 87 intersecting pierced elements

  • 3-layer depth illusion

  • Hidden structural reinforcements

  • Engraving plate for customization

5. Material Selection Rationale

925 Silver Advantages for Piercing:

  • Optimal machinability (モース 2.5-3)

  • Minimal tool wear during CNC operations

  • Excellent polish retention

  • Tarnish-resistant with proper coating

Alternative Materials Considered:

  • 金: Too soft for fine details

  • チタン: Difficult to pierce thinly

  • 真鍮: Requires additional plating

6. CNC Piercing Technology Deep Dive

JINGYING’s MAPS System Specifications:

  • 5-axis simultaneous control

  • 50,000 RPM spindle speed

  • 0.1mm carbide micro-tools

  • Coolant-free dry machining

  • Real-time tool wear compensation

Unique Capabilities:

  • 15° undercut piercing

  • Variable width piercing (0.2-1mm)

  • On-machine deburring

  • Automated tool change (12-tool carousel)

7. 段階的な製造

段階 1: Digital Preparation

  • CAD file optimization (SolidWorks)

  • Toolpath simulation (Mastercam)

  • Nesting for material efficiency

段階 2: CNC加工

  1. Roughing (0.8mm end mill)

  2. Semi-finishing (0.4mm ball nose)

  3. Precision piercing (0.1mm tapered tool)

  4. Bail drilling (1.6mm drill bit)

  5. 彫刻 (30° V-bit)

段階 3: 後処理

  • 超音波クリーニング

  • Magnetic tumbling (8 時間)

  • ハンド研磨 (wheel + compound)

  • ロジウムメッキ (オプション)

8. Surface Finishing Techniques

Multi-Stage Polishing Process:

  1. Barrel tumbling (24h)

  2. Micro-abrasive blasting (selective areas)

  3. Manual buffing (muslin wheels)

  4. Electrolytic polishing

  5. Anti-tarnish coating (3μm thickness)

品質検証:

  • White glove inspection (10× magnification)

  • Weight tolerance check (±0.2g)

  • Piercing width measurement (optical comparator)

9. Quality Control Protocol

Checkpoint 方法 標準
寸法精度 三次元測定機 ±0.05mm
Piercing Cleanliness Microscope No burrs >0.02mm
Polish Quality Light chamber Ra ≤0.1μm
Bail Strength 5KGプルテスト No deformation
物質的な純度 XRF 92.5-93% Ag

10. Production Challenges & ソリューション

チャレンジ 1: Tool breakage in fine details
解決: Implemented adaptive feed rate control

チャレンジ 2: Maintaining piercing width consistency
解決: Developed temperature-controlled machining environment

チャレンジ 3: Post-processing part handling
解決: Custom 3D-printed holding fixtures

11. Packaging Innovation

Protective Packaging:

  • Individual PETG form-fitting inserts

  • Anti-tarnish strips with oxygen scavengers

  • Scratch-resistant inner coating

Retail Packaging:

  • FSC-certified paper boxes

  • Embedded NFC authenticity chips

  • Multi-language care instructions

12. ケーススタディ: 10,000 Unit Order

生産指標:

  • Yield Rate: 98.7%

  • Average machining time: 23 minutes per piece

  • Material utilization: 82%

  • On-time delivery: 100%

Client ROI:

  • Retail price: €189-€249

  • Sell-through rate: 91% in Q1

  • Generated €1.8M revenue for client

13. 比較分析

VS Laser Cutting:

  • 40% faster production

  • Better edge quality

  • No heat-affected zones

VS Traditional Hand Piercing:

  • 300% consistency improvement

  • 65% コスト削減

  • Ability to replicate designs exactly

14. クライアントフィードバック

“The precision of JINGYING’s CNC piercing allowed us to achieve designs we previously thought were only possible in renderings. Their technical team’s understanding of our aesthetic vision was remarkable.”

15. Future Developments

Next-Gen Piercing Technology:

  • AI-powered toolpath optimization

  • Hybrid additive/subtractive systems

  • Nanoscale piercing capabilities (0.05mm)

  • Self-cleaning piercing tools

16. 結論

JINGYING’s CNC piercing technology represents the perfect marriage of Renaissance craftsmanship and Industry 4.0 精度. This case study demonstrates how advanced manufacturing can bring even the most delicate floral designs to life with unprecedented accuracy and repeatability.

Key Takeaways:

  1. CNC piercing enables previously impossible design complexities

  2. Material science is as crucial as machining parameters

  3. Post-processing determines final quality as much as cutting

  4. Every pierced design requires unique toolpath strategies

For designers seeking to push the boundaries of metal emptiness, our doors—and our CNC workstations—are always open.